Dry Method Boiler Cyclone Separator Gravity Settling 70 - 90% Filter Efficiency
The Biomass Boiler Burn Dust Collector System static analysis fluid analysis
Dust Collector Cyclone Abstract
1. Cyclones are the most common dust-removal systems used in combined cycle fluidized bed combustion boilers. Analysis of a cyclone separator combining flow and structural aspects is carried out using detailed three dimensional finite element modeling including stiffeners and supporting arrangement. The fluid flow study involves the solution of continuity, energy and Navier-Stokes equations.
2. The fluid analysis gives the variation of pressure on cyclone shell, which in turn is imparted on the structural model using fluid structure interface routine. The pressure distribution obtained from the fluid-flow analysis is mapped on to the structure. Then a linear static analysis is performed considering thermal, wind and seismic loads besides the pressure loads. The results for various loads include the reaction forces at the supports and stress levels in the cyclone. The stresses are checked against the allowable values as per Indian Standard Structural Codes.
3. A separate computer code is developed and is interfaced with the FEM program. Results indicate higher stresses in some of the beam stiffeners and at support locations. These are suitably modified and a reanalysis confirmed the stresses to be within limits. The analysis methodology combining the fluid, structure and code requirement developed shall be very useful for the design improvement and safe operation of a cyclone separator.
Cyclone Separator Key Points:
- Strong Construction
- Hassle Free Operations
- High Performance
- Longer Service Life
Cyclone Separator Advantage
1. The collected product remainls dry
2. Can handle sticky and tacky solids with proper liquid irrigation
3. Low maintenance cost
4. Very compact in most applications
5. Can be used under very extreme processing conditions
6. No moving parts
7. Constant Pressure Drop
8. Can be equipped with erosion or corrosion resistant
9. Can be fabricated with plate metal
10. Separate liquid or solid particulates,sometiome both in combination with proper design
Cyclone Separator Specification
1. Cyclonic separation is a method of removing particulates from an air, gas or liquid stream, without the use of filters, through vortex separation.
2. When removing particulate matter from liquids, a hydrocyclone is used; while from gas, a gas cyclone is used.
3. Rotational effects and gravity are used to separate mixtures of solids and fluids.
4. The method can also be used to separate fine droplets of liquid from a gaseous stream.
5. Cyclonic separation can eliminate particulates, such as dirt and dust, from a stream of air, gas or liquid. Engineers sometimes call these tornadic dust busters centrifugal separators. That's because at the root of these machines is something called centrifugal force.
Technical Parameter
| Type | Air Volume
(m3/h) | Filter Bag Qty(Pcs) | Filter Bag Size(mm) | Dust Collector Size
(mm) |
| MC-24 | 864 - 2700 | 24 | 130 X 2000 | 1400 X 800 X 5500 |
| MC-36 | 1296 - 4050 | 36 | 130 X 2000 | 1400 X 1200 X 5500 |
| MC-60 | 2160 - 6750 | 60 | 130 X 2000 | 2200 X 1200 X 5500 |
| MC-72 | 2592 - 8100 | 72 | 130 X 2000 | 2000 X 1600 X 5500 |
| MC-100 | 4560 - 14250 | 100 | 130 X 2500 | 2200 X 2000 X 6000 |
| MC-120 | 5472 - 17100 | 120 | 130 X 2500 | 2200 X 2400 X 6000 |
| MC-150 | 6840 - 21375 | 150 | 130 X 2500 | 2200 X 3000 X 6000 |
| MC-200 | 9120 - 28500 | 200 | 130 X 2500 | 2200 X 4000 X 6000 |
| MC-280 | 12768 - 39900 | 280 | 130 X 2500 | 2200 X 5600 X 6000 |
| MC-400 | 37440 - 117000 | 400 | 130 X 5000 | 2200 X 8000 X 8500 |
Product Display
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70 - 90% High Filter Efficiency Boiler Cyclone Separator Dry Method Gravity Settling Images
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